In commercial buildings, exit devices—commonly known as push bars or panic hardware—are more than just a convenience. They’re critical safety components required by building codes that allow quick egress during emergencies. While budget constraints often tempt building managers to opt for lower-grade options, this decision can lead to significant long-term costs that far outweigh the initial savings.
Understanding Exit Device Grades
Exit devices are rated according to ANSI/BHMA standards on a scale from Grade 1 (highest quality) to Grade 3 (basic quality):
- Grade 1: Commercial-grade hardware designed for high-traffic areas with 2 million+ cycle ratings
- Grade 2: Light commercial applications with 500,000+ cycle ratings
- Grade 3: Light-duty residential applications with 250,000+ cycle ratings
The True Cost of Choosing Lower Grades
1. Increased Replacement Frequency
Lower-grade exit devices simply don’t last as long. A Grade 3 device might need replacement 4-8 times during the lifespan of a single Grade 1 device. This creates a cycle of recurring expenses that quickly surpasses the initial savings.
2. Labor and Downtime Costs
Each replacement involves not just the hardware cost, but also:
- Professional installation labor
- Facility downtime
- Administrative costs of scheduling maintenance
- Potential business disruption
3. Security Vulnerabilities
Lower-grade hardware is more prone to mechanical failures that can compromise security:
- Latch retraction issues
- Strike alignment problems
- Component fatigue
These vulnerabilities can lead to unauthorized access, property loss, or compliance violations.
4. Safety Concerns
Perhaps most importantly, unreliable exit hardware directly impacts life safety. In emergency situations, exit device failure isn’t just an inconvenience—it could be catastrophic.
The ROI of Quality Hardware
When calculating the true return on investment for exit devices, consider:
- Lifecycle costs: Initial purchase + maintenance + replacements over the building’s lifespan
- Insurance implications: Quality hardware may qualify for premium reductions
- Warranty coverage: Higher-grade devices typically offer more comprehensive warranties
- Compliance assurance: Reduced risk of code violations and associated penalties
Making Informed Decisions
Building owners and facility managers should:
- Work with qualified professionals to assess traffic patterns and usage requirements
- Consider the total cost of ownership rather than just upfront expenses
- Select appropriate grades for specific locations (higher grades for high-traffic areas)
- Document maintenance schedules to maximize hardware lifespan
Expert Guidance Makes the Difference
For buildings in need of new exit devices or evaluations of existing hardware, consulting with qualified locksmiths is essential. Professionals can provide comprehensive assessments based on building usage, occupancy, and specific security needs.
Driscoll’s Lock & Key specializes in commercial access solutions including exit device installation and maintenance. Their certified locksmith can help evaluate your facility’s needs and recommend appropriate hardware grades that balance budget considerations with long-term performance requirements.
Conclusion
While the temptation to save money upfront with lower-grade exit devices is understandable, the decision often leads to significantly higher costs over time. By investing in quality hardware appropriate for your facility’s specific needs, you can ensure safety compliance, reduce long-term expenses, and provide reliable egress for building occupants when they need it most.
Remember that exit devices are critical life safety equipment—not an area where cutting corners makes economic sense in the long run.